🏆 Test Our Quality – Dewater Vibratory Screen Challenge
Think your current screening system performs well? Let us prove that Spiral Elevators Limited
offers something better.
✅ Why Enter?
We’re so confident in the efficiency, build quality, and low maintenance of our Dewater Vibratory Screens, we’re inviting businesses to challenge us.
Submit your toughest application - sticky materials, high moisture content, fine particle separation - and we’ll offer a tailored demo or technical review of how our screen will outperform your existing system.
Key Features:
Revolutionise Material Separation with Our Vibratory Screen & DeWater System
Engineered for Performance | Designed for Reliability
At Spiral Elevators Ltd, our heavy-duty Vibratory Screening System with Integrated De-Watering and Mate Shaving Technology delivers unmatched performance in demanding industrial environments.
✅ Efficient Dewatering - Remove excess moisture from bulk materials with high-frequency vibration and precision-engineered drainage design.
✅ Mate Shaving Technology - Optimised for shredding and separating oversize particles or clumped material for smoother processing.
✅ High Throughput - Built for continuous operation, with reinforced hoppers and robust vibrating motors.
✅ Modular & Custom Built - Tailored for industries including recycling, quarrying, biomass, mining, and waste management.
✅ CE-Marked & ISO 9001 Certified - Designed and manufactured in the UK with full compliance and safety assurance.
📍 Installed with protective barriers and ducting for dust control, this is a fully integrated solution for cleaner, drier, and better-graded output.
💬 Let’s Talk About Quality - See the Difference Yourself
At Spiral Elevators Limited, we don’t just build Dewater Vibratory Screens — we build trust, results, and long-term reliability.
We’re inviting anyone using a vibratory dewatering system to put our machines to the test.
⚙️ Dewater Vibratory Screen – Technology Overview
At Spiral Elevators Ltd, our Dewater Vibratory Screens are engineered to deliver efficient moisture removal, precision separation, and long-lasting performance across demanding industrial applications.
🔬 How It Works
Our dewatering screens use high-frequency vibration to accelerate the separation of water from solid materials. As wet material flows over the screen surface:
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Vibration creates rapid drainage, forcing moisture downward.
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Inclined decks guide solids forward while water passes through.
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Open-mesh or wedge wire surfaces enhance flow and minimise clogging.
This process is ideal for handling:
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Wet metal chips
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Processed food residues
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Sludge and slurry materials
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Recycled plastics and more
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🛠️ Key Technology Features
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Custom-built vibration motors for stable, tuned energy transfer
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Stainless steel or mild steel frames, built to customer specification
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Modular screen decks for easy replacement and varied mesh options
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Adjustable vibration amplitude for fine-tuning performance
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Low energy consumption with high-efficiency output
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📈 Performance Benefits
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Up to 60% faster drying compared to traditional drainage methods
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Reduced handling time and better material flow
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Easy cleaning and maintenance with minimal downtime
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CE-marked and built under ISO 9001:2015 quality standards
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Fully compatible with conveyors, hoppers, and downstream equipment
🔧 Built for Your Industry
Whether you’re in:
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Food processing
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Foundry or recycling
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Pharmaceuticals
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Aggregate or mineral handling
…our engineers will tailor the machine to your exact materials, throughput needs, and space.
✅ Advice for Choosing the Right Dewater Vibratory Screen
Selecting the right vibratory screen is essential for efficiency, product quality, and low maintenance. Here’s how to make the right choice for your operation:
1️⃣ Understand Your Material
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Moisture content: Wet or sticky materials may require dewatering or self-cleaning screens
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Bulk density: Heavier materials need stronger vibration and support
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Particle size range: Define your desired cut points (e.g., <2mm, 5–10mm)
2️⃣ Know Your Process Goals
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Separation: Are you screening for fines, oversize, or both?
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Classification: Do you need multiple deck levels for different sizes?
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Dewatering: Do you need to remove surface moisture before downstream processing?
3️⃣ Choose the Right Screen Surface
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Woven wire mesh: Great for dry, fine, or uniform materials
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Wedge wire: Best for wet or abrasive materials — ideal for dewatering
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Perforated plate: Good for heavy-duty and coarse separation
4️⃣ Vibration Type Matters
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Linear motion: For high-capacity and precision classification
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Circular motion: For general use and bulk handling
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High-frequency: Ideal for moisture removal and fine material separation
5️⃣ Space and Integration
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Consider available footprint, height, and how the screen fits with your conveyors, hoppers, or discharge chutes. Spiral Elevators Ltd can build custom frames and connections to fit your layout perfectly.
6️⃣ Quality & Certification
Look for:
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CE Marking
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ISO 9001 manufacturing standards
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Proven supplier experience in your industry
👨🏭 Still Unsure?
No problem — our engineers are here to help you find the perfect match.
📧 Email: sales@spiralelevator.co.uk
📞 Call: 0800 001 6520
⚠️ Common Mistakes on Dewater Screens
1️⃣ Incorrect Screen Media Selection
Using the wrong screen type (e.g., wire mesh instead of wedge wire) can lead to:
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Poor drainage
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Blinding/clogging
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Reduced product quality
✅ Tip: Match screen media to material size, stickiness, and moisture content.
2️⃣ Improper Vibration Settings
Too much or too little vibration can:
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Cause inefficient separation
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Lead to excessive wear or structural damage
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Result in product loss
✅ Tip: Ensure vibration amplitude and frequency are tuned for your material.
3️⃣ Incorrect Incline Angle
A screen that’s too flat won’t drain fast enough. Too steep, and:
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Material may exit too quickly without proper dewatering
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Fines may be lost with water
✅ Tip: Adjust screen angle based on material flow and dryness target.
4️⃣ Overloading the Feed
Feeding too much material:
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Overwhelms the screen surface
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Prevents proper liquid separation
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Increases wear and reduces lifespan
✅ Tip: Control feed rate or install a surge hopper to manage flow.
5️⃣ Poor Maintenance Practices
Neglecting routine checks can cause:
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Motor failure
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Loose springs or fasteners
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Screen damage or frame cracking
✅ Tip: Inspect vibration motors, fasteners, and screen decks regularly.
6️⃣ Ignoring Water Disposal
Failure to manage water discharge can:
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Cause floor flooding
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Violate environmental regulations
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Damage surrounding equipment
✅ Tip: Use a proper water collection and drainage system.
7️⃣ Using the Wrong Equipment for the Application
Some users try to use a dewater screen for applications that require:
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Classification
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Fine dry separation
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Scalping of large lumps
✅ Tip: Use dewatering screens specifically for moisture reduction, not general screening.
🔧 Common Applications for Dewater Screens
Precision moisture removal across industries
At Spiral Elevators Ltd, our Dewater Vibratory Screens are trusted across a wide range of industries for their reliability, speed, and efficiency. Whether you're removing rinse water, separating sludge, or drying materials before packaging — our screens deliver results.
♻️ Recycling & Waste Management
Efficient separation and drying in post-wash and processing lines:
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Plastic flakes (PET, HDPE, LDPE)
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Shredded aluminium or metal chips
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Crushed glass and e-waste
⛏️ Mining & Quarrying
Heavy-duty dewatering for raw material processing:
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Washed aggregates (sand, gravel, stone)
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Coal fines and iron ore
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Tailings and mineral concentrates
🥕 Food & Beverage Processing
Hygienic, stainless steel options for food-grade operations:
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Root vegetables and leafy greens after washing
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Poultry/meat/fish waste dewatering
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Fruit pulp, skins, and trimmings
⚗️ Chemical & Pharmaceutical
For clean, controlled drying of high-value materials:
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Slurry separation
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Crystal drying
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Moist powder recovery
📄 Paper & Pulp
Moisture reduction before waste processing:
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Pulp sludge
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Fiber waste
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Paper wash residues
💧 Water & Wastewater Treatment
Industrial and municipal sludge handling:
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Grit and screenings
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Thickened sludge
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Dewatered biosolids
✅ Why Choose Our Dewater Screens?
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Built in the UK under ISO 9001:2015
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Fully customizable for your material and flow
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Low-maintenance, energy-efficient, and CE marked
📞 Call today: 0800 001 6520
📧 Email: sales@spiralelevator.co.uk
🛠️ Spiral Elevators Ltd – Dewater Screen Maintenance
Wall Chart
Precision Engineered Vibrating Equipment | Made in the UK
DAILY
· 🔍 Check for abnormal noise or vibration
· 🧽 Inspect for signs of wear or cracks
· 🧹 Clear any material build-up from the deck
WEEKLY
· 🔧 Tighten all bolts and connections
· 🛠️ Check motor alignment and cable condition
· 🌀 Inspect springs or dampers for wear or sagging
MONTHLY
· 🛢️ Lubricate vibration motors (if required)
· 🛡️ Inspect screen media for wear or tearing
· 🔩 Check frame for corrosion or paint damage
ANNUALLY
· 🧪 Perform full weld and structural integrity check
· 📊 Review vibration settings against design specs
· 🎨 Repaint or recoat corroded surfaces
📞 0800 001 6520 | ✉️ sales@spiralelevator.co.uk | 🌐 www.spiralelevator.co.uk
🛠️ Dewater Screen Troubleshooting Checklist
✔ Check vibration motor settings – frequency and amplitude must match specification.
✔ Inspect for visible frame cracks or stress marks around welded joints.
✔ Ensure screen is mounted on level, vibration-isolated foundation.
✔ Confirm screen media is appropriate for material (mesh size, type).
✔ Verify feed rate is within machine's rated capacity.
✔ Look for signs of corrosion, especially at corners and welds.
✔ Tighten all bolts and fasteners regularly.
✔ Monitor for unusual noise or imbalance during operation.
✔ Check for signs of overloading (material build-up, slow drainage).
✔ Review maintenance history for skipped inspections or repairs.
More Than Just Screening - Engineered for Precision & Performance
At Spiral Elevators Ltd, we design unique vibratory screeners that go beyond basic screening. Every machine reflects our specialist touch, combining advanced engineering with real-world insight to deliver superior vibration quality and industrial performance.
Our innovation lies in the precision of gravity-controlled vibration, the strategic positioning of motors, and the careful placement of springs at the true centre of mass. This results in smoother motion, better separation, and longer machine life a difference you can feel in every operation.
Proudly based in the UK, we are recognised for exceptional industrial design and delivering bespoke vibratory equipment tailored to your exact process needs.
What Makes Spiral Elevators Ltd Special Beyond the Usual Conception
If you imagine Spiral Elevators Ltd as just another equipment supplier, think again. Here’s what truly sets Spiral Elevators Ltd apart from a basic conception of a machinery company:
🏭 1. 100% In-House Design & Manufacturing (UK-Based)
Unlike many others who outsource, everything is designed and built in-house in the UK. This gives Spiral Elevators Ltd full control over:
Quality
Customization
Lead times
After-sales support
🧠 2. Bespoke Engineering – Not Off-the-Shelf
Spiral Elevators Ltd specialises in bespoke vibratory machinery. Every unit is:
Tailored to exact application requirements
Adapted to industry-specific needs (pharma, foundry, food, plastics, etc.)
Designed with performance, space constraints, and future integration in mind
This isn't standard catalogue equipment - it's precision-engineered solutions.
⚙️ 3. Complete Range of Vibrating Equipment
More than just spiral elevators - Spiral Elevators Ltd designs and builds:
Vibrating Screens & Sieves
Vibrating Feeders (including Dosing & Electromagnetic Feeders)
Vibrating Compaction Tables
Vibrating Shake-outs
Hoppers & Discharge Units
Vibratory Motors
This makes it a one-stop shop for material handling and process flow systems.
📏 4. ISO 9001:2015 & CE Certified
Ensures strict quality management
All equipment is CE-marked and built to comply with UK and EU safety regulations
Suitable for ATEX zones and cleanroom environments on request.
🛠️ 5. Durable, Industrial-Grade Build
Heavy-duty frames, high-grade stainless steel, food-safe finishes, or abrasion-resistant liners
Built to last in harsh environments like foundries, chemical plants, or sand-processing facilities.
💡 6. Solution-Oriented Design Thinking
Spiral Elevators Ltd works collaboratively with clients:
Understanding your material, throughput, and process goals
Creating tailored prototypes and drawings before manufacture
Offering ongoing support, not just a machine drop-off.
🌍 7. Industry Reach & Application Expertise
Used across industries:
Food & Pharma: hygienic, gentle handling
Recycling: rugged, high-capacity solutions
Chemicals, Plastics & Minerals: precision and reliability
Foundries & Casting: robust designs with heat resistance.
📞 Direct Communication with Engineers
You're not passed through layers of sales reps - you deal with experienced engineers who understand your process, speak your language, and help shape the final solution.
Spiral Elevators Ltd isn't just a manufacturer - it's an engineering partner focused on delivering purpose-built vibrating machinery that improves your operation.
Industry Applications:
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Our vibrating screens are trusted by clients across the UK and globally in industries such as:
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Food & Beverage – flour, sugar, spices, grains
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Pharmaceuticals – powders, tablets, fine granules
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Chemicals & Plastics – resins, pellets, powders
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Foundry & Metalworking – sand reclamation, metal chips
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Recycling & Waste – separation of materials for reuse
Built to Your Specification
We offer tailored solutions to meet your exact process requirements. Choose your mesh aperture, frame material, deck configuration, and more - all manufactured in-house in our Wisbech facility.
Key Features & Options
VIBRATING SCREENS
HANDLING
De-Water Vibrating Screen & Sieve
A "de-water screen" is commonly used in water treatment and industrial settings to separate solids from water. These screens are crucial in wastewater treatment as they remove debris, sediment, and other particles before water is processed or released. For example, de-watering screens made of stainless steel wedge wire are widely used in the water and wastewater industry for filtration and segregation due to their high open area and self-cleaning properties. With the help of counter-rotating vibratory motors that create a linear movement to push solids upward and forward.
Sieve Screening Methods
The process of sieve screening is a key method utilized for sorting particles by size through the use of sieves that have specific mesh openings. This approach finds broad application across various sectors like pharmaceuticals, food processing, mining, and construction to ensure quality and classify materials.
Screening Techniques
Hand-Sieving: This method involves manually shaking the sieves, which is appropriate for small sample sizes or field assessments.
Machine-Sieving: Utilizes a motor-driven shaker to ensure consistent and reproducible outcomes.
Ultrasonic Sieving: Utilizes high-frequency vibrations and is well-suited for fine particles.
Distinguishing between Sieve and Screen
Both a sieve and a screen serve the purpose of sorting particles by size, yet they vary in their use and structure. A sieve is commonly employed for discrete operations, aiming to segregate fine particles from coarser ones, typically in controlled environments like laboratories or for meticulous particle size assessment. It comprises a mesh or perforated panel that permits the passage of smaller particles while detaining larger ones. Conversely, a screen is utilized for continuous processes, integrated into production flows to eliminate clumps and oversized particles or facilitate the separation of fine particles and dust. Screens are available in circular or linear formats and find widespread application in industrial operations for managing bulk materials.
One significant distinction can be found in how they are utilized: sieves are commonly applied in laboratory settings and for precise separations, whereas screens are utilized in ongoing manufacturing operations for more strenuous activities. Furthermore, there can be differences in the construction of sieves and screens, where sieves may have finer mesh sizes and screens use thicker wires to manage larger quantities and tougher materials. These instruments play a vital role across diverse sectors such as food processing, mining, and production by upholding standards of product quality and uniformity.
Custom-Engineered for Your Application
Each vibrating screen is designed in collaboration with our customers to meet their unique performance, throughput, and environmental needs. From fine pharmaceutical powders to heavy aggregates or recycled materials, we’ve got you covered.
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